zaterdag 28 mei 2016

User Test

Several small user tests were conducted during the design and development phase. These tests were used to make a decision on the sides were the sleeve for the planks should be, the connection methods used for holding the basket together and the esthetics. Several designs were shown to both a teenage girl and an adult woman and this resulted in the final green and white checkered pattern used for the textile. The choice of connection methods was discussed with several adults, keeping in mind both ease-of-use and the production method. Buttons were chosen because they were already implemented in the design and required less precise actions to fasten and loosen the corners of the basket compared to zippers and proved to be more secure than Velcro. Finally, the position of the sleeves was changed from outside the basket to inside the basket because then they are more visible when the basket is folded open in order to construct the table. This was confirmed by several people, from teenagers to elderly people, testing several prototype evolutions.

The two main user tests that were conducted used two different test individuals with different foreknowledge. During the first test, a student who had never seen the basket nor the table was asked to convert the correctly build basket into ‘a pick-nick table’. During the second test, an adult woman was asked to convert the correctly build table into the pick nick basket. She had already seen the final design of the basket and thus knew what the end result should look like.
1.      
      1. Basket to table without foreknowledge

The first thing that the test person does is putting the handles next to the basket in order to get a clear view on the whole product. She also immediately unbuttons the straps keeping the basket upright, but does not unbutton the handles because they are not under any tension and do not obstruct any movement. Next, she slides out the side panels from the sleeves.



With both side panels removed, she starts building the table legs with the basket lid. At first, she is restrained by the force necessary to slide both sides in the lid grooves, but after a few moments, she feels confident enough to use more force. However, she never pushes the sides fully into the groves, resulting in a rather unstable bottom piece. After interviewing the test person, she said she thought she might break the parts. When the legs were constructed, she untied the knot of the cord holding the bottom of the basket in place. After noticing the holes in this part, she placed them on the table legs, aligned with the pins of the legs. Due to the instability of the whole, she checked under the plank and noticed two small pieces of wood and placed the table legs between them.



Because the test person had taken the bottom plank out of the textile, she went looking for an opening for the remaining planks. After discovering the zippers, she took the planks out and put them on the legs, again aligning the holes in the planks with the pins on the legs. Because of the rather unstable legs, these planks were unstable as well. She was however able to put the textile on the table without the planks falling off.



It is clear that she was able to construct the table, but by removing the planks from the textile, the fit between the holes in the planks and the pins was too wide resulting in an unstable product. When explaining the actual construction method, it soon became clear that improving the fixture of the bottom plank in the textile together with coloring the pins and indicating the position of the holes in the planks on the textile itself in this same color, the misunderstandings of taking out all the planks would be solved and the use of the pins on the legs would be more clear.
 The final result after correct assembly.


2.       2. Table to basket with foreknowledge about the appearance of the final result

The test person immediately removes the textile with the planks forming the table surface from the legs and starts disassembling the legs. Just as with the previous test person, the friction force with which the planks are kept together slow down the test person. After trying three different ways to push or pull the planks away from each other, more force was applied and the side planks could be disconnected from the basket lid.



Because the table surface is still lying with the bottom on the floor, the sleeves are visible and the test person slides both planks in the sleeves. It is important to note that both were inserted with the thin side first, making the pins remain visible at the sleeve opening. After consulting the test person, it appeared that this was a deliberate choice. When all planks were in place, the test person had put one side upright and started pulling the next one up and pulling both sides together using the textile that was in between them. This allowed the test person to easily keep both sides up.



With both sides up, it was clear that the straps needed to be used to fix the position of the planks. The test person used one hand to keep the redundant textile away from between the sides and used her other hand to attach the strap to the button. This was done for all four corners in exactly the same way.



The construction of the basket was completed much faster than the construction of the table and it can be assumed that the reason for this is that the second test person did know what the basket needed to look like. No extra instructions were needed to make sure the basket was constructed correctly. Also, it is important to remark that for the construction of this basket, the test person didn’t even notice the presence of the zippers or the cord keeping the bottom plank in place, which means the order of actions needed was clear and no research of the user was needed to get to the next step in constructing the product.

 The final result after correct assembly.

vrijdag 27 mei 2016

Adding some wooden pins


Because the assembly of the table was not stable enough, another conncection between the table surface and the table legs is needed. After some brainstorming and extra research, we decided to put 6 wooden pins on the table legs, and 6 holes in the plates of the table surface. These should make the construction more stable.





















The little side plates are to ensure that the wooden pins don't fall out because the wooden pins have the same diameter as the wooden plates. These plates were first glued onto the table legs, but they kept falling off because of the force needed to put the plates into the wooden pins. Then we decided to attach them with some small screws to make sure the product is durable.


The result is that the configuration of the table, even without the textile, is already a lot more stable. With the textile, the friction between the holes and pins is a little bit more, making the final product even more stable. The table however, still shows a little bit of unstability, but this can be explained because the holes in the table surface were drilled too big and not straight enough. 

Table configuration without the textile

Table configuration with the textile





donderdag 12 mei 2016

Second and third layer of varnish


Today I have put another layer of varnish on our wooden plates. Because I had to buy another can to be able to finish the second layer, I could also do a third layer.




The varnished plates

woensdag 11 mei 2016

Varnishing the wood


A realisation we had during the lesson yesterday is that if you get the long plates out of the textile, the user may make a mistake and put it in the wrong direction. If he/ she does this, the little wooden corners will be on the outside of the basket, causing the lid to fall into the basket. To prevent this problem, we marked some arrows on the plate so the user will know how to insert it into the textile. These arrows won't be seen in any configuration, because the plates always stay into the textile. But sometimes the user might want to wash the textile and then he/ she should be able to know how to put it back inside.

The paint and the painted arrow

Inserting the plate into the textile

We took the advise of varnishing the wood into account and I started doing it this afternoon. I first needed to sand the surfaces of the table, then spray a first layer. This is now drying in the garage and tomorrow there will be done a second layer.

The varnish
Varnishing the plates
Varnishing the plates


Feedback 10/05

- We should do a user-test with the finished product
- Some more details about the file we need to hand in:
     * We need to have technical drawings
     * A production plan
     * An investment plan
- We would better varnish the table, so it can be used outside and be washed off more easily. This can also be with a colour, but then you would lose the beauty of the wood.

dinsdag 10 mei 2016

Improving the textile

New changes are made to the textile done to test different aspects of the prototype.

- the sleeves are made shorter, so the side panels of the basket can be taken out easier.


- the corners are folded so there is no excessive material when the table cloth is converted to a basket


- zippers are added on the backside op the textile (these plates don't need to get out for the assembly of the table, but they need to be able to get out so you can wash the textile)


- the bottom plate is attached to the textile using an overlap layer of textile and a cord to ensure tension so the plate won't fall out.

The result:

The bottom

basket configuration

Basket configuration with lid

Table configuration

It is obvious that the table is not straight yet. To fix this problem, we will use the straps from the handles to add some tension to the table surface. We will use buttons to fix the straps to the textile.
The next step is to improve the overall finish of the prototype, to add the corners to the front and back panels so the lid will stay on top of the basket, add the restrictions (buttons) to prevent the basket for falling open and to make the table surface straight, as is showed in the picture below.



donderdag 5 mei 2016

Working on the prototype

Today, we continued making the prototype. This time we used the milling machine to make the slots that are used to assemble the three legs of the table. 

           

   


































We used a 0,5 cm milling head, because this is the thickness of the wood. We milled it until halfway the plates, so we can shove them in each other. 
To do this in a proper way, we had to put another wooden plate with a big thickness under it to avoid damaging the machine. To ensure that the milled slides were straight, we lined our wooden plates with the machine, using a piece of wood and putting it against the side (90 degrees). 

After we finished milling the three pieces, we sanded the edges. We also sanded the plates again to make sure there weren't any pencil marks left on the plates.


         


















The next step was to make some holes in the top plate, so it can be opened more easily. We used a a drill of 3 cm to cut a quarter of a circle away in both corners (both corners to make it symmetric for a nicer look for the table legs) to do this. Hereafter, we finished it again by sanding it (also sanding away the pencil marks). 

         

We also made the pieces that will hold the lid of the basket (left) and the pieces that will hold the legs at their right plave (right). 
     
         









        

This was the final result (without the textil). 
The slides work perfectly.
Final result of the legs.

           

How the table looks like without the textile.








dinsdag 3 mei 2016

Feedback 03/05/2016

Today we had a feedback from Mr. Detand and Mr. Davy about our prototype and investment plan: 

Jan Detand: 

- Prototype 
    - What will be the finish of the wood (paint, varnish...) to have good look 
    - Test if people understand how to assemble the prototype (with a family member, ...) 
    - Make a patron simulation 
- Investment plan 
    - Make a budget comparing the low volume with the high volume (machines, costs...) 
    - Calculate the machine price per hour not per piece. Do this by estimating how long the 
       machine life is (1,2... years) 
    - How can we optimize the production? 
    - More details about the textile (sewing machine, type of  stitches, by hand or not, the 
       cost of them) 

Davy Parmentier:

- Prototype 
    - Look for strong velcro (e.g. duo lock velcro) or find another mechanic solution. You can 
       stay with the velcro if you find a proper way to attach it to the wood.
- Investment plan 
   - If we change it to Jan's consult, it will be ok. 

Adjusted textile, Cad-files, Cutting of the wood and Changing the Investment plan

Changes to the textile
We changed the clothing of the table a little bit with the feedback we received last week. We changed the place of the gaps where we put in the wooden plates.


What will be different for the final product ?
- the corners will be cut in half see drawing), so it will fold more easily if we turn the table into a basket
- the borders where the plate will need to be put in to make the basket, will have another colour, so the user will see easily where he can get it out/ put it on.
- there will be zipper on the back side of the plates we don't need to get out for the configuration. This way the zippers won't stand out for changing the configuration, but the plates can get out so the clothing can be washed easily.
- on the bottom, we will use the system of an ironing board textile to attach the textile to the bottom palte.


Changes to the Cad-file:
- The thickness of the plate changed from 3.6 mm to 5 mm. This is the thickness we will use for our final prototype.
- We made some gaps in the top plate of the basket, so the user can get this plate out more easily (the plate is inside the basker, so it

Cutting away the corners so it opens easily.

These corners don't make the design of the table bad.

Cutting of the wood
We also cutted the wood for our final product this week in the right dimensions. We chose to work with a multiplex plate with a thickness of 5 mm.


Investment plan
We also made a new version of the investment plan, according to the feedback last week. Now it looks like this.